United Construction Company Tag

“As Uline shipped its first package today from its new Reno Fulfillment Center, I want to salute the United Construction team that kept and met our promises. Uline, at nearly a million square feet, is one of the most complex and aggressive projects we’ve ever delivered. Uline required an intense amount of customer service, and our team did an amazing job of responding to Uline’s highly detailed needs and expectations.”

Strong words of positivity from United’s Operations Manager Casey Gunther, as we complete our work at Uline’s new facility in Northern Nevada and employees begin shipping out products.

Uline is the largest shipping supply company in the world. They have 12 buildings in three countries including Canada, Mexico and the USA. This facility is just over 900,000 sf that features three separate tenant improvements. The main office is nearly 16,000 sf while the separate Warehouse Managers Office is a two-story office structure.

Uline has extremely high standards when it comes to their building – those standards which are set by the owner Elizabeth Uihlein as they try to keep each of their facilities set up the same.

For instance, Nick Crawford, the Superintendent on the project, gave a few examples of Uline’s high standards of excellence:

  • “The entire ceiling structure was painted with three coats of paint! While we had originally allotted two coats of paint for each 100,000 sf, we ended up adding an additional coat of oil base paint to the scope. Uline accelerated the painting contractor by paying all the overtime it took. So this meant three coats of paint on the ceiling structure totaling over 3,150,000 sf of paint.”
  • “The facility has a lot of racking, as one would expect for a warehouse, with some of the racking requiring in-rack fire suppression. The facility has a large automated UPS conveyor system In the UPS area. It also has an automated shrink wrap machine for shrink wrapping full size pallets in their bulk shipping area. The facility is equipped with a unique Sackett Battery charging station. This Sackett system is a fully automated battery charging station with 120 battery capacity for warehouse equipment charging needs. Given the facility operates 20 hours a day, the demand for batteries is more then we have seen in the past.”
  • “This project also has a generator that supports full power back up. In case of a power outage the Uline facility can fully operate with no down time. These are the things that made this project unique and challenging for our project team.”

The new Uline center sits at 8800 Military Road in Reno.

United Construction is in design on a $25,000,000 clean room project, says Paul Laird, our VP of Preconstruction. Hamilton Company, a manufacturer of precision measurement devices, hired us to expand its campus to include a 68,000 sf multi-story, high tech facility. Hamilton is responding to a tremendous demand in their products, including syringes, needles and lab instruments.

While we’ve worked for Hamilton before, United won the project by providing a competitive budget estimate, beating out a national clean room specialty contractor, who has worked for Hamilton. “We are seeing more owners who want multiple contractors to provide competitive budgets. The new facility featured a competition, and we won the work because we had the best number.”

Paul is collaborating with local architects at FormGrey Studio to design the facility. Architect Kay Radzik, who formerly worked at United, is on the FormGrey team.

“It’s a tough, complicated project,” Paul explains. “We have a lot of challenges with the small site and the logistics of fitting in a tremendous amount of equipment in the given space. We will be working closely with the city to scope the project to meet their parking and landscaping expectations within the one-acre site. It will take some finesse to get this through permitting.”

In 2013 at Hamilton, United delivered a 13,200 sf clean room, which is shown in the image above, and a workshop in an existing warehouse. We have done other tenant improvements at the campus, including the total renovation of their parking lot in 2020. Currently, we have an important roadway project in permitting for Hamilton on Reactor Way.

United Superintendent Andy Jones is hard at work delivering Symmetrix Composite Tooling’s new facility in Minden. Symmetrix creates composite molds used to manufacture products for alternative energy, marine, aerospace, transportation and architecture industries. As the design-build contractor, United Construction is providing in-house architecture and construction services for their new 36,000 SF metal building.

This ultimate makers space will be a machining resource for the including wind energy, aerospace, architecture, infrastructure, marine and transportation industries. Innovative designers from all over the United States can have this plant mill the composite patterns and molds they are creating.

We sat down with Andy Jones and Symmetrix Owner John Barnitt to learn more about the project:

 

United: Is John Barnitt a hands-on kind of owner who visits the site often and pays close attention to the details?

Andy: Absolutely. He is very helpful, and it has been a pleasure working with him.

United: Do innovations flow out of the 26-foot-wide rollup door that opens into the location of the bank of state-of-the-art 5-axis CNC machines?

Andy: They move projects out and over to the north door into a paint booth  The booth is currently not shown on construction documents. It will be a revision at some point. The other rollup doors will be used for bringing in raw materials and parts.

United: Is the building higher on one end to accommodate the viewer platform looking into the bay of 20 CNC machine?

Andy: I believe the overall height was determined for what will be manufactured and clearance needed for the CNC machine. With that, the height of building at the north and south end was determined by slope requirements to meet building codes.

United: John, do you see the Minden facility as bigger or better or different than the facilities in Rhode Island and North Carolina?

John: The Minden facility is actually based on the RI and NC tooling shops with the goal to make these as similar as possible.

United: Will other parts of the facility be more basic machines and equipment?

John: Yes, a smaller a 25 foot 5-Axis milling machine, fabrication area with welding, composite lamination areas and a 90 foot climate controlled spray booth.

United: CNC stands for Computer Numerical Control, which allows a user to dial in a machine to mill a product, but what does the 5-axis part allow a user to do?

John: This machine mills composite shapes in five directions. The word Axis refers to the direction of travel of the cutting head, in this case…

  • X-Axis=82 feet (East and west)
  • Y-Axis=22 feet (North and South)
  • Z-Axis= 10 feet of vertical travel
  • B-Axis= 360° of cutting head rotation
  • C-Axis= 270° of diagonal head rotation

Additionally, I’d like to draw attention to the CNC machine reinforcement in the floor and the recessed steel mounting plates.

Andy: The CNC machine rests on 68 embedded steel plates 31”x10”x ¾”. After leveling it will be bolted down to 545 anchor bolts, with 8 bolts per plate. The footprint of the machine is 33’ x 95’. The footing consisted of upper and lower #6 rebar and about 150 yards of concrete.

John sets the bar rather high for a really cool shop. Don’t try doing this at home.

United Construction CEO Michael Russell recently participated in a Q&A with the Northern Nevada Business Weekly (NNBW) about the trends in development that we are seeing locally. According to Michael, we are seeing an increased focus on sites that require complicated entitlements and grading.

Text below copied directly from the NNBW article:

Q&A with United Construction: Industrial development outlook

United Construction CEO Mike Russell recently discussed the future of the Northern Nevada industrial market with the NNBW and provided insight into development efforts and the strength of the market for 2021 and beyond. Below is an interview with Mike, slightly edited for clarity.

United Construction CEO Mike Russell believes investors will continue to view the industrial real estate sector as a safe haven for strong investment in Northern Nevada.

NNBW: What factors will impact the industrial market as we move through the year?

Russell: We will continue to have COVID impacts such as personnel health, material supply chain issues and potential project schedule delays. In the last several months we’ve started to see significant material cost escalations related to steel, lumber and sheathing in the industrial sector.

The increase in home building across the country, combined with steel and lumber mill capacities, has created high demand for dimension lumber, sheathing and steel-related construction products (rebar, steel piping, structural and miscellaneous steel, etc.).

This increased demand has created price volatility and escalations which have driven industrial construction costs 5 to 10 percent-plus higher just over the last few months. We’ll keep watch on these cost escalation trends to see if they hold at recent higher levels, or if they recede with future home building and industrial construction demand.

NNBW: Site availability in Greater Reno-Sparks is at a premium. How does limited availability of easily developed sites impact new projects?

Russell: I believe we’ll see a few trends. Over the years here in the Truckee Meadows, industrial development has typically gravitated to sites that have simple entitlements and somewhat flat topography.

One trend we’re seeing is development on sites that require more complicated entitlements and grading.

This trend will drive development delivery timelines longer and project costs higher. Industrial development will look east of Reno-Sparks in TRIC, Fernley and beyond to have more industrial land inventory and potentially less site acquisition and development costs.

We’ll still see industrial development at appropriately zoned infill sites throughout Reno-Sparks over the coming years, and developers will get creative at multiple property site assemblies to accommodate industrial development where possible.

NNBW: How will the ongoing pandemic and social distancing guidelines impact work operations across the county?

Russell: Unless the pandemic gets worse, we don’t anticipate much impact from what we’re already experiencing. We require daily health screening, masks, social distancing, health and safety practices per local and federal guidelines. COVID has already slightly impacted some of our project schedules and material deliveries since Q2 of 2020.

NNBW: Will 2021 be a good or bad year for the regional industrial market?

Russell: Industrial development has a strong future in Northern Nevada for the following reasons:

  • In our current COVID environment, industrial, food, e-commerce and last-mile demand is very strong since people are staying home and ordering goods and food online for local pick-up or delivery.
  • Northern Nevada is experiencing a major influx of businesses and people from around the country (a high portion from California), which will continue to diversify and strengthen our local economy. That in turn will require more industrial sector support.
  • While developers are feeling the impact of construction and land acquisition cost increases, exit cap rates are at all-time lows. Industrial lease rates also are/will be rising.
  • As has been the case for many years, investors view the industrial real estate sector as a safe haven for investment, which is truer today than ever since retail and office sectors are suffering higher risk.

 

Digging the dirt today are Tina Iftiger, Chief Commercial Officer, and Darren Griffen, President/CEO of the Reno-Tahoe Airport Authority along with Dassault’s Michael Montgomery and United Superintendent Pete Brunner. The ceremony marked the beginning of the expansion of the Dassault Falcon building at Reno Tahoe International Airport. United Estimators Greg Park and Jami Evanson supported the project through preconstruction, while the United team leading the project through to completion consists of Pete Brunner, Project Managers Casey Gunther and Robert Felstead, and Project Administrator Glady Robinette.

Designed by United Design Manager David Eckes with assistance from local architect Fred Graham, the 11,000 sf, two-story addition will feature parts storage, locker rooms, records storage and a second-floor training/event room, avionics work room, engineering, conference room and quality assurance department. United’s in-house architects designed the expansion. Completion is set for late June.

Dassault is a French based aircraft manufacturer of business and corporate jets. The United design-build team also delivered the existing building used by Dassault. United delivered it in 1996 as an aircraft maintenance hangar for Reno Air.